Machine Features:
- Alternate Blow Feed Capability
- Cutoff Blank Control
- Precision Zero-Clearance heading Slide Guiding System
- Quick Change FORMAPAK System, Including: Die Block, Cutter and Quill Park, Tool Pak, PMP Transfer Slide and Transfer Finger Opening and Closing Camshaft.
- PMP Transfer w/ Hydraulic Clamping
- Free Standing Operator Panel w/ Advanced FORMATROL PC Controls
- Computerized Adjustment of Feed and Die Kickout Length
- Adjustable Timed Kickouts in all Stations
- Air Clutch and Spring Set Brake
- Electrical Equipment w Frequency Controlled AC Drive
- Machine Lube System w Dual Filters
- Specialized High Volume Die Coolant System w Filters and Flow Monitors as Specified
- Safety Systems for Machine and Operator
- Free Standing Sound Enclosure
- Special Color
- Siemens S7-1500 PLC w/ ProfiNet I/O
- Documentation in English and German
- eWon Remote Diagnosis System
- Exhaust Blower
- (2) FormaPaks including: Die Block, IFO Camshaft, Cutterpak, Toolpak and Transfer Slide
- Formapak Setup Fixture
- Jib Crane
- Spare Part Package
Integrated Induction Heating System up 1000 Deg. C
- Pre Heat Induction Coil: Ambrell, EKOHeat 375/10
- Final Heat Induction Coil: Ambrell, EKOHeat 75/25 HD
- Individual Power System for Each Coil
- Induction Coils Adequately Isolated and Sealed
- 265 Kw/32 Deg.C Chiller
- 50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Machine Cooling Circuit
- 50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Internal Cooling Machine
- Closed loop Water Cooling Circuit for Machine Components
- Specialized Cutoff System ( lowered wireline)
- Automatic Blank Drop
- 3x Pyrometer
- Modified Sound Enclosure and Guards
- Integrated Electric
Bar Feeder
- Servo Controlled Feeding System
- Automatically Adjusted Stock Gage System w/ Piezo Short Feed Sensor
- Automatic Retraction Bar when Machine Stops
- Automatic Pull Back After Each Feed Stroke (~1mm)
- Bar End Detection System
Specialized Discharge System
- Slug Discharge @ 4th Die
- Discharge Inner Ring @ 5th Die
- Discharge Outer Ring @ 7th Die or at Outboard Transfer Position
- Automatic Sorter Gate ( diverts good parts to scrap)
- Method to Conveniently Obtain Sample Parts ( inner and outer races)
Specialized Water Based Coolant System
- High Volume System
- Flow Monitors on Specific Lube Lines
- Containment of Coolant
- External Reservoir
- Water/Oil Separator
- Coolant Heat Exchanger
- Paint Free Die Are
Specials
- Specialized Die Space
- Special Reduced Finger opening IFO Camshaft (42mm Grip Diameter)
- Various Electrical Specials
Bar Magazine Rack
Capacity Maximum Charge Weight: 3.0 to
Bar Diameters: 14 to 22mm
Bar Length: 6000mm
Bar Material: Steel
SupplyPneumatic Supply: 6 Bar
Air Consumption: <20I/min.
Electrical Supply: 3~,400V, 50Hz
Voltage: 24V DC
DimensionsW x H x L
Belt Through: 600 x 2000 x 6500 mm
Separation System: 1300 x 1800 x 8500 mm
Ambient ConditionsHumidity: Max. 90%
Temperature: 0-50 Deg. C
Noise LevelsNoise Level of the Machine: <82dB(A)
Colliding Bars: Max. 84 44dB(A)
Conveyors
- Conveyed Material: a) Outer rings, b) inner rings, c) slugs
- Dimensions: a) D26/20 bis D42/34 x 9-15mm, b) D15/9 bis D30/20 x 9-15mm, c) D10-20 x 3-5mm thick
- Feed Rate: Each 175 St/Min Outer Rings 600 kg/h, Inner Rings 350 kg/h, Slugs 1,080 kg/h
- Weights: a) 18-138 gr b) 8078 gr c) 3-12 gr
- Press Trimming: 175 Strokes/Min
- Material: Steel 100 Cr6
- Temperature: Up to Max. 1,000 Deg. C
- Part Feed: Customer Supplied Feed Chute
- Part Removal/ Discharge: in Henson Containers 1,050 x 950 x 650mm
Load Monitoring Schwer & Kopka
- Control PC Sk800
- 15" Touch Screen
- Pressload Monitoring in Each Station
- Frame Load Monitoring
- 16 Analog Input Channels
- 5 Digital Input/Output Channels
